What is Soft Flame Resistant Silicone Sponge?
The soft flame resistant silicone sponge of the silicone creates a great seal without excessive force, useful for delicate and precise applications such as electronic equipment housing. The compressibility of the flame retardant sponge silicone sheet of soft density also allows more flexibility in gasket or seal design because the material will conform to variable width gaps and awkward shapes.
Why Choose Us?
Professional Technology
Rolifyx is a high-tech enterprise specializing in the research, development, production, sales, service, and operation of organic silicon polymer materials. We continuously provide customers with organic silicon materials using innovative technologies and high-quality products.
Environmentally Friendly Materials
Rolifyx's organic silicon material products are known for our innovation and environmentally friendly nature. As advocates for environmental responsibility, we prioritize the use of eco-friendly components in our manufacturing processes, ensuring that our products not only meet but exceed industry regulations.
OEM & ODM Available
We also offer tailor-made solutions based on customer requirements to better modify liquid silicone gel and provide the best possible solutions to meet customer needs.
Wide Range of Applications
Our organic silicon materials are used in various industries such as automotive new energy enclosures, battery packs, battery cells, high-speed rail, aviation, medical equipment, electronics, toys, furniture, waterproof power modules, LED lighting, electronic appliances, construction, and others.
1. Waterproofing
2. Fire Resistance
3. Shockproof Performance
4. Insulation and Thermal Regulation
5. Sealing Excellence
Die Cutting Silicone Foam Gaskets For Seal
1. Innovative Composition
2. Customized Solutions
3. Seamless Integration
4. Precision Engineering
5. Multi-functional Capabilities
Shock Absorption Silicone Sheet
1.UV and Ozone Resistance: Endurance in Harsh Environments
2.Low Smoke Emission: Enhancing Safety in Critical Situations
3.Non-Toxic Composition: Prioritizing Health and Well-being
4.Excellent Compression and Creep Resistance: Ensuring Longevity and Reliability
5.Superior Elasticity: Optimal Performance in Dynamic Environments
6.Soundproofing Capabilities: Creating Quieter and More Comfortable Spaces
Closed Cell Heat Resistant Foam Silicone
1. The Composition and Creation Process
2. Exceptional Properties for Demanding Applications
3. Applications Spanning Industries
4. The Future of Closed Cell Silicone Foam
1. Understanding Silicone Foam Insulation
2. Exceptional Attributes
3. Soundproofing and Noise Reduction
4. Environmentally Friendly and Odorless
5. Low Density and Lightweight
6. Thermal Insulation and Flame Retardancy
7. Insulation Grade V0
8. Supplier Information
Firm Flame Resistant Sponge Silicone
Product Model: zwxc-188
Density (g/cm³): 0.35±0.05
25% Compression Deformation Stress (KPa): 30±5
Tensile Strength (MPa): ≥0.3
Elongation at Break (%): ≥90
Compression Deformation at 100℃: ≤5.0
Water Absorption (%): ≤5.0
High-Low Temperature Brittleness: -55℃ to 250℃ (Qualified)
Flame Resistance: UL94-V0
Environmental Testing: ROHS, REACH Compliant
Common Thickness (mm): 0.8-30
Medium Flame Resistant Sponge Silicone Tape
CELL STRUCTURE: Closed Cell
MATERIAL/SUBSTRATE: Silicone Sponge
DENSITY: 10.0 lbs/ft³
COMPRESSION STRESS 25% STRAIN: 2.8 psi
ELONGATION TO FAILURE: 110%
High Temperature Silicone Foam
1.Superior Thermal Resistance
2.Electrical Insulation
3.Chemical Resistance
4.Enhanced Sealing Capabilities
5.Multifunctional Protection
6.Vibration Isolation
7.Precision Seals And Gaskets
8.Stability In Adverse Conditions
High Temperature Silicone Sponge
Product model: zwxc-186
Density (g/cm³): 0.16±0.05
25% compression deformation stress KPa: 10±3
Tensile strength MPa: ≥0.2
Elongation at break %: ≥85
Compression deformation 100℃: ≤5.0
Benefits of Soft Flame Resistant Silicone Sponge
Wide operating temperature - Silicone sponge has a temperature range of -73°C to 200°C.
Water sealing – The closed cell structure allows for good water sealing with relatively low compressive forces.
Compression set resistance – Silicone offers excellent compression set resistance (ability to rebound to original thickness), especially at higher temperatures, compared to most rubber material. Low compression set silicone sponges are available for even better performance than general purpose grades.
UV and ozone resistance – Silicone products have excellent UV and ozone resistance due in part to their inorganic backbone. This provides long term performance.
Rugged – Shen silicone is required, silicone sponge parts are more durable than some other products openly available.
Outdoor gasketing – Silicone sponge is a good material choice for outdoor environments, from the arctic to the desert.
Applications of Soft Flame Resistant Silicone Sponge
Gasketing & Sealing
Our flame retardant silicone can create a highly efficient gasket or enclosure seal. We regularly supply this material for use in aircraft, automobile or industrial applications. The high compression and compression set resistance of our material enables it to effectively create an air and watertight seal. The cellular structure enables our material to conform to a range of surfaces even under minimal compression.
Gap Filling
The flexibility of our silicone sponge enables you to fill gaps between components in a wide variety of applications. The wide operating temperature range of our material enables you to seal out water and dust as well as reducing noise and vibration. This makes it the ideal material of choice for use in; aircraft, automotive and rail applications. We can also supply this material for use as battery pack gap fillers and seals. During use battery packs expand and contract as they release their energy. The compression set resistance of flame retardant silicone enables it to consistently foam a seal.
Vibration Absorption
Our silicone sponge material is highly effective for use as vibration isolators. This can help to reduce noise as well as damage to delicate components. The cellular structure of our material serves to deflect potential vibrations while also absorbing impacts. In aircraft applications our silicone sponge can seal between two gaps to reduce noise and vibration while creating a moisture resistant barrier. You can also use our material in automotive applications as either a component seal or gap filler to greatly reduce noise transmission. This can help to reduce noise caused by structure-born vibration as well as airborne sound from the road. Impact and vibration absorption is particularly crucial in battery and portable electronic sealing applications. Our material can protect internal components from potential damage caused by drops and knocks.
What's the Difference Between Silicone Foam and Soft Flame Resistant Silicone Sponge?
Silicone foam and silicone sponge are both versatile materials used in various industries, They are two different materials with distinct properties. Here's how they differ:
Composition
Silicone foam is typically composed of silicone rubber and a blowing agent, which creates gas bubbles or cells in the material. This results in a more open-cell structure, similar to regular foam materials like polyurethane foam and has interconnected air pockets that allow for airflow and compression. On the other hand, silicone sponge is made by incorporating a filler material into the silicone rubber, creating a closed-cell structure, meaning its cells are sealed off from each other.
01
Density & Compression
Silicone foam generally has a lower density and is softer compared to silicone sponge. It is more compressible and offers better cushioning and shock absorption properties and will quickly recover its shape when pressure is released. Silicone sponge, being denser and more rigid, provides higher compression strength and is better suited for applications requiring stability and resistance to deformation.
02
Thermal Insulation
Due to their differing structures, silicone foam and silicone sponge have different thermal insulation properties. Silicone foam, with its open-cell structure, allows air circulation within the material, making it a better thermal insulator. Silicone sponge, with its closed-cell structure, offers less thermal insulation but provides superior resistance to heat transfer – it has a higher compressive strength and slower recovery rate.
03
Water Absorption
Silicone foam has higher water absorption capabilities due to its open-cell structure, which can be advantageous in certain applications, such as sealing against moisture or creating water-resistant barriers. Silicone sponge, with its closed-cell structure, has lower water absorption properties.
04
Applications
Both silicone foam and silicone sponge find applications in various fields. Silicone foam is commonly used in cushioning, padding, and vibration dampening applications. Silicone sponge is often utilised for sealing, gap filling, insulation, gaskets, thermal management applications and other applications requiring a reliable barrier against external elements. It provides a reliable seal against dust, air, water, and other environmental elements. Silicone foam, with its open-cell structure, is not ideal for sealing purposes as it allows for permeability.
05
How Hot Can Soft Flame Resistant Silicone Sponge Get Before It Melts?
The first thing you will notice is that silicone doesn't melt due to temperature alone!
For example, if heated up to 150°C you would see very little change in the silicone, even if held at this temperature for a very long time, At 200°C the silicone will slowly become harder and less stretchy with time, and if the silicone was heated up to a temperature beyond 300°C, you would quickly see the material become harder and less stretchy in a very short time, due to such extreme temperature conditions but it would not melt.
Special grades are available to further increase silicones already naturally high resistance to heat such as our silicone grade THT which can be used intermittently at temperatures up to 300°C. Silicones melting point auto ignition temperature is approximately 450°C, service at such a high temperature is not recommended.
Flame retardant silicone sponge uses the same formulation of silicone sponge but offers improved mechanical properties including improved tear and tensile strength and abrasion resistance.
It offers excellent resistance to environmental factors resisting excessive damage caused by Ozone and general weathering, including frost where other rubber materials would crack or become brittle.
Flame retardant silicone sponge is not only suitable for use in extreme temperature applications, but also for vibration, sound and thermal insulation, cushioning and sealing.
How Do You Measure Soft Flame Resistant Silicone Sponge Fire Resistance?
Follows established standardized testing for your product requirements. A common fire resistance standard in the automotive industry is FMVSS 302 (Federal Motor Vehicle Safety Standard No. 302) in the USA or ISO 3795 in Europe, Canada, and Japan. FMVSS 302 specifies burn resistances for components of occupant compartments of motor vehicles.
Where smoke and heat release is a concern, ASTM E1354 measures effective heat of combustion, smoke production, and more. You may have also heard of UL 94, a test standard typically used to test thermoplastics used in appliances and other devices.
Silicone is softer than rubber and retains a lower tensile strength, but soft silicone rubber can last longer in extreme high and low temperatures and damaging environmental factors. Soft silicone rubber generally has a lower tensile strength and low wear and tear strength than rubber. Despite this, soft silicone rubber does still maintain a good level of tensile strength and abrasion resistance. Although silicone is softer than rubber, it will retain better properties when exposed to extreme high and low temperatures. For instance, Some properties such as elongation, creep, cyclic flexing, tear strength, compression set, dielectric strength (at high voltage), thermal conductivity, fire resistance, and in some cases tensile strength can be – at extreme temperatures – far superior to organic rubbers in general.
Soft silicone rubber can stay flexible in temperatures as low as -103 degrees Fahrenheit without becoming susceptible to embrittlement which is the hardening of rubber when exposed to low temperatures that causes the material to lose their ductility and flexibility. Rubber is highly susceptible to damage cause by embrittlement and will eventually crack or fail when exposed to low temperatures. Additionally, in high temperatures of up to +500 degrees Fahrenheit, soft silicone rubber will not melt and will remain reliable in an application while rubber will melt or burn in high temperatures. Although it retains a lower tensile strength, soft silicone rubber is able to remain resilient in harsher environments and factors than rubber.
What Temperatures Can Soft Flame Resistant Silicone Sponge Tolerate?
Silicone is incredibly popular due to its tolerance for extremes of temperature. Most silicones have an operating temperature from -60°C up to +230°C. However, the amount of time it spends exposed to such temperatures will define its ability to maintain integrity within application.
There are specialist types of silicone which can endure an even greater range of temperatures. High temperature silicone rubber can be exposed to temperatures as high as +300°C.
Our Factory
Rolifyx, established in 2019, is a high-tech enterprise specializing in the research, development, production, sales, and services of organic silicone polymer materials. We particularly excel in innovative technologies related to organic liquid silicone foam rolls, sheets, foamed silicone strips, foamed silicone rings, thermal conductivity, potting, sealing, room temperature vulcanization rubber, as well as research and production techniques.
