Rolifyx is a high-tech enterprise specializing in the research, development, production, sales, service, and operation of organic silicon polymer materials. We continuously provide customers with organic silicon materials using innovative technologies and high-quality products. We also offer tailor-made solutions based on customer requirements to better modify liquid silicone gel and provide the best possible solutions to meet customer needs. They have particularly outstanding advantages in the innovation of organic liquid foam rolls, sheets, foamed silicone strips, foamed silicone rings, thermal conductivity, sealing, encapsulation, room temperature vulcanization rubber, research, and production technologies.Rolifyx's organic silicon material products are known for our innovation and environmentally friendly nature. Our organic silicon materials are used in various industries such as automotive new energy enclosures, battery packs, battery cells, high-speed rail, aviation, medical equipment, electronics, toys, furniture, waterproof power modules, LED lighting, electronic appliances, construction, and others, providing excellent products.
Why Choose Us
01
Rich experience
We have experienced engineers and scientists who are committed to pushing the boundaries of liquid silicone rubber technology. Through unity and collaboration, we have successfully developed high-performance, multifunctional liquid silicone rubber products that are widely used in industries such as electronics, medical, and industrial sectors.
02
Professional team
Our professional technical team operates with precision under modernized processes and is dedicated to innovative research and development.Our team is a creative and skilled team dedicated to research and innovation in the field of liquid silicone rubber.
03
Quality Control
Our liquid silicone rubber factory is equipped with advanced production equipment and a strict quality control system. The clean and safe production workshops are meticulously planned to ensure efficient operations and excellent quality.
04
Keep On-Time and Safe Delivery
Rolifyx ensures uninterrupted weekly production status reports and delivers professional logistics services to guarantee the timely arrival of your silicone foam, supporting your production without causing any delays.
Related Product
1. Waterproofing
2. Fire Resistance
3. Shockproof Performance
4. Insulation and Thermal Regulation
5. Sealing Excellence
Die Cutting Silicone Foam Gaskets For Seal
1. Innovative Composition
2. Customized Solutions
3. Seamless Integration
4. Precision Engineering
5. Multi-functional Capabilities
Shock Absorption Silicone Sheet
1.UV and Ozone Resistance: Endurance in Harsh Environments
2.Low Smoke Emission: Enhancing Safety in Critical Situations
3.Non-Toxic Composition: Prioritizing Health and Well-being
4.Excellent Compression and Creep Resistance: Ensuring Longevity and Reliability
5.Superior Elasticity: Optimal Performance in Dynamic Environments
6.Soundproofing Capabilities: Creating Quieter and More Comfortable Spaces
Closed Cell Heat Resistant Foam Silicone
1. The Composition and Creation Process
2. Exceptional Properties for Demanding Applications
3. Applications Spanning Industries
4. The Future of Closed Cell Silicone Foam
1. Understanding Silicone Foam Insulation
2. Exceptional Attributes
3. Soundproofing and Noise Reduction
4. Environmentally Friendly and Odorless
5. Low Density and Lightweight
6. Thermal Insulation and Flame Retardancy
7. Insulation Grade V0
8. Supplier Information
Firm Flame Resistant Sponge Silicone
Product Model: zwxc-188
Density (g/cm³): 0.35±0.05
25% Compression Deformation Stress (KPa): 30±5
Tensile Strength (MPa): ≥0.3
Elongation at Break (%): ≥90
Compression Deformation at 100℃: ≤5.0
Water Absorption (%): ≤5.0
High-Low Temperature Brittleness: -55℃ to 250℃ (Qualified)
Flame Resistance: UL94-V0
Environmental Testing: ROHS, REACH Compliant
Common Thickness (mm): 0.8-30
Medium Flame Resistant Sponge Silicone Tape
CELL STRUCTURE: Closed Cell
MATERIAL/SUBSTRATE: Silicone Sponge
DENSITY: 10.0 lbs/ft³
COMPRESSION STRESS 25% STRAIN: 2.8 psi
ELONGATION TO FAILURE: 110%
High Temperature Silicone Foam
1.Superior Thermal Resistance
2.Electrical Insulation
3.Chemical Resistance
4.Enhanced Sealing Capabilities
5.Multifunctional Protection
6.Vibration Isolation
7.Precision Seals And Gaskets
8.Stability In Adverse Conditions
High Temperature Silicone Sponge
Product model: zwxc-186
Density (g/cm³): 0.16±0.05
25% compression deformation stress KPa: 10±3
Tensile strength MPa: ≥0.2
Elongation at break %: ≥85
Compression deformation 100℃: ≤5.0
What is Thermally Conductive Silicone Sponge
Our thermally conductive silicone sponge is a highly versatile product, offering excellent thermal conductivity along with electrical isolation. This particular product is available in a variety of thicknesses from 0.8mm to 30mm. We can supply sheets with a width of 915mm in multiples of metre lengths. This ensures that you always get the perfect product to match your needs.Using a sponge rubber ensures that our product is able to conform to even the most uneven surfaces. This ensures that our thermally conductive silicone sponge provides excellent sealing properties at all times. The material is made up of a closed cell structure. Closed cell structures prevent liquid and gas from being able to penetrate through the material. This ensures that our product is an extremely effective gap filler.
Benefits of Thermally Conductive Silicone Sponge
High Temperature Resistance
Thermally Conductive Silicone Sponge can withstand elevated temperatures without degrading, making it ideal for use in high-temperature applications.
Excellent Sealing Performance
Thermally Conductive Silicone Sponge is highly effective at creating a seal, even in irregular or uneven surfaces. It can withstand pressure differentials and maintain its seal under compression.
Good Chemical Resistance
Thermally Conductive Silicone Sponge is resistant to a wide range of chemicals, including acids, alkalis, and solvents.
Low Compression Set
Thermally Conductive Silicone Sponge can recover its original shape after being compressed, ensuring consistent sealing performance over time.
Application of Thermally Conductive Silicone Sponge
Aerospace
Silicone sponge sheetings are used in the aerospace industry for applications such as gasketing, sealing, and thermal insulation.
Automotive
They are utilised in the automotive industry for gasketing, cushioning, sealing, and vibration dampening purposes.
Electronics
Silicone sponge sheetings are commonly used in electronic devices for cushioning, shock absorption, and insulation. They can protect delicate electronic components from damage and provide thermal management.
Medical
In the medical industry, silicone sponge sheetings find applications in healthcare equipment, medical devices, and prosthetics due to their biocompatibility, sterilisation resistance, and flexibility.
Industrial Manufacturing
These sheetings are employed in industrial applications such as sealing, insulation, and noise reduction in equipment, machinery, and production processes.
Food and Drink
Silicone sponge sheetings are used in the food processing industry for applications like gaskets, seals, and vibration dampening, as they are non-toxic, FDA-compliant, and resistant to extreme temperatures.
Construction
Silicone sponge sheetings are utilised in the construction industry for sealing joints, providing thermal insulation, and reducing vibration and noise in various structures or building components.
Renewable Energy
They find applications in renewable energy systems like solar panels and wind turbines for gaskets, sealing, and thermal management purposes.
Marine
Silicone sponge sheetings are used in the marine industry for sealing and gasketing applications, as they have excellent resistance to saltwater, UV rays, and extreme temperatures.
Consumer Products
They are utilised in various consumer products such as home appliances, sporting goods, footwear, and personal care items, where cushioning, insulation, or sealing properties are required.
Here's How Thermally Conductive Silicone Sponge Works In a Heat Press Machine
Even pressure distribution
When a heat press machine applies pressure to the fabric, the Thermally Conductive Silicone Sponge helps to distribute that pressure evenly across the entire surface of the fabric. This ensures that the design is transferred smoothly and evenly, without any wrinkles or creases.
Temperature regulation
Thermally Conductive Silicone Sponge also helps to regulate the temperature of the heat press machine. It acts as a heat insulator, helping to maintain a consistent temperature throughout the machine, which is essential for creating high-quality prints.
Durability
Thermally Conductive Silicone Sponge is a durable material that can withstand high temperatures and constant use. It won't break down or deteriorate over time, ensuring that your heat press machine stays in good condition and continues to produce high-quality prints.
Easy to clean
Thermally Conductive Silicone Sponge is also easy to clean. Simply wipe it down with a damp cloth or sponge after each use to remove any ink or residue.
How to Process Thermally Conductive Silicone Sponge
Extruder
The extruder will need to be cold feed as is all rubber extrusion. There doesn't need to be anything special for silicone sponge and you can swop from solid to sponge very easily, all that is needed is a clean through to avoid contamination.
Sponge dies
The die is a very important part when making sponge. It depends on compound selection on how to design the die, but making a die for sponge extrusion is a lot harder than solid dies.
Talcing method
This is needed to enable the sponge to expand on the curing belt. Talcing can be done via a talcing bath made inhouse or from a silicone machine specialist.
Curing oven
The curing oven will ideally need a temperature range from 150c-280c. This is a wide temperature range, but with this range you will also be able to cure FDA sponge. 2 zones as mentioned would be preferable. But this is not a necessity as with formulation changes you can work with one zone. The length of the oven dictates the line speed so the longer the better as you will be able to run faster.
Haul off
Haul off is the method in which you put the extrusion under a little tension. The tension is needed to stop snaking of the extrusion. Snaking is when the compound expands it bends and begins to cure in a bent state if not under tension. There are haul machines available and these pull the extrusion at a higher speed than the conveyer belt. Some ovens have different zones and belts. So by speeding the second belt up you are able to achieve the tension required.
Post curing oven
A post cure oven is required for most sponge formulations. This flashes off some of the volatiles and gives the product a better compression set. You can make a formulation to exclude a post cure, but this product may not be suitable for some applications.
Factory Pictures
